Services
// COMPREHENSIVE SOLUTIONS
Our Expert Services
Our expertise includes the installation and maintenance of mills, crushers, winders, and other plant equipment. Backed by a skilled team and advanced tools, we deliver tailored support to meet your project’s needs.
Winders/Hoists Services
Rhapsody specialises in the installation and maintenance of winders and hoists, providing support for various types:
- Single Drum Winders: Installation and balancing services to ensure efficient winding operations.
- Double Drum Winders: Critical in heavy-load applications, our expertise ensures both safety and efficiency.
- Koepe/Friction Winders: For deep shaft applications, our services ensure precise tension and load control for safe operations.
- Stage Winders: Maintenance and installation, including precise calibration for stage work at depth.
- Blair Multi Rope Winders (BMRs): Advanced service for high-capacity operations, ensuring all ropes are tensioned equally for maximum safety.
Our winder services emphasise safety, reliability, and efficient load management, crucial for mining operations that depend on vertical hoisting.
Mills/Grinding Services
Rhapsody provides comprehensive installation and maintenance services for all types of mills, including:
- SAG Mills (Semi-Autogenous Grinding): Ideal for large-scale operations where both grinding and crushing are performed by the mill itself.
- FAG Mills (Fully Autogenous Grinding): Focused on using ore itself as the grinding medium, allowing for lower cost and efficient grinding.
- Vertimills: Vertical grinding technology to reduce energy consumption and improve grinding efficiency.
- Rod Mills: Utilise steel rods to grind materials, offering precise particle size control and improved grinding performance.
- Trunnion Supported Mills: Our services include maintaining bearings and ensuring smooth operation of these mills for uninterrupted production.
Our grinding expertise ensures that your mills operate efficiently with minimised downtime, maximising productivity and delivering long-term reliability.
Crusher Services
We provide installation, maintenance, and repair services for a wide range of crushers:
- Primary Crushers: Key for processing large rocks directly from the mine. Our services ensure maximum reliability and throughput.
- Jaw Crushers: Precision installation and calibration for consistent performance, ideal for primary crushing requirements.
- Secondary and Tertiary Cone Crushers: Optimised for reducing material size in multiple stages, ensuring high-quality end-product.
- Gyratory Crushers: Comprehensive maintenance including alignment, lubrication, and component replacements, ensuring robust and safe operation.
We understand the critical role crushers play in mining operations, and our maintenance ensures optimal performance, safety, and extended equipment lifespan.
Other Plant Equipment
In addition to our core services, we also assist clients with a broad range of mining plant equipment including:
- Thickeners: Regular maintenance and optimisation of thickener mechanisms to ensure consistent separation and settling.
- Flotation Cells: Installation and tuning for effective separation, helping achieve better recovery rates.
- Fans and Pumps: Precision alignment, balancing, and performance checks to keep operations efficient and energy costs down.
- Piping and Conveyors: Installation and maintenance to prevent material bottlenecks and keep production on track.
Full-Circle Solutions for Mining Projects
In this specialised field of expertise, knowledge and know-how are what truly count. Rhapsody supports its customers with a full-circle solution to meet their desired goals. Our team consists of Supervisors, Tradesmen such as Riggers, Fitters, Boilermakers, Electricians, re-line machine operators, and alignment technicians to ensure that your project is safely executed on time.
Equipment and Capabilities
Rhapsody has a fleet of vehicles ranging from LDVs, buses to trucks. On-site, we are capable of supplying plant equipment such as forklifts, low-bed trucks, cranes, Manitou’s, TLBs, cherry pickers, and more. We pride ourselves on using high-quality tools and specialised equipment to serve our customers.
Our fully equipped tool trailers cover most jobs because you never know what surprises you may find. We also provide specialised equipment like line boring machines, submerged arc welding equipment, 400T mill lifting equipment, a variety of torque equipment, air torque wrenches, laser alignment machines, on-site lathes, and linishing machines to ensure optimal downtime is minimised.
Rhapsody also maintains a light to medium engineering workshop. We can manufacture new equipment, refurbish existing machinery, and are always available for any breakdowns. Our additional services demonstrate our versatility and commitment to being a one-stop solution for all mining equipment needs, ensuring smooth and uninterrupted operations.